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TOP GUN TOOLING
& MACHINING ACADEMY
...a great program that’s NOW
even greater
because of your feedback!
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Solve a problem in your shop - Through the
addition of a "capstone module," you and your Top Gun
student will select a complex industry problem that
exists within your company, and your student will transfer
technical skills and critical thinking acquired in the Top Gun Academy
to solve this problem.
Constant feedback -- You and your student's
Top Gun instructor will be involved every step of the way as your
student works toward the conclusion . . . the presentation of the
solution to your company's problem made to you, fellow students, and
Top Gun faculty!
Schedule change - Class meetings have been reduced
to one night per week, and no summer session, to allow quality
time for family and friends.
Original Top Gun advanced competencies
continue:
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Drawing
Interpretation
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Job
Processing
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Quality
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CNC
Milling
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Mill
Programming
Key Questions to Ask Yourself
Are YOU doing business today the same as you did
five years ago? Have you made changes with training and education
that you've made with equipment?
More is expected of you by your customers;
consequently, you expect more of your employees. Your employees must
be diverse; they must handle more things and confront more varied
situations. Your shop has fewer employees; those that remain must
be equipped to think for themselves.
The Top Gun Academy is not a
continuation of STEP II. The Top Gun Academy is for your
"almost best" to make them the best!
You, as shop owners and floor supervisors, can't
afford to pass up this opportunity offered by your DTMA and Sinclair
Community College!
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TOP GUN TOOLING
& MACHINING ACADEMY
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Critical-Thinking
Training Program for Experienced
Toolmakers
and CNC Machinists/Programmers
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Be
part of a groundbreaking new program that will affect the future of the Miami
Valley's tooling and machining industry.
What
is the Top Gun Academy?
This
is an advanced level, critical-thinking course designed to elevate good
technicians to top performers -- Top Guns.
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An
industry-driven program to improve the thinking skills of experienced
technicians
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Designed to
help solve the industry's skilled worker shortage
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Critical
component of career-long skill development required to maintain the
regional industry's level of excellence
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Spearheaded
by the DTMA, Sinclair, and the AIM Center (a partnership between
Sinclair Community College and the University of Dayton)
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A level of
training not currently available anywhere else
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Endorsed by
NTMA
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Benefits for the
Participant
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Increased
skills, increased value as an employee
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Earn college
credit
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Recognition
in the AIM Center newsletter, Top Gun literature, and DTMA
publications
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Recognition
as one of the industry's most technically-skilled technicians
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Schedule and
Cost
The program consists
of four modules -- three foundational modules and two specialized modules:
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Foundation
Modules (competencies listed below)
Advanced Design
Interpretation
Advanced Job
Processing
Advanced Quality |
Specialized
Modules (competencies listed below)
Advanced CNC
Milling
Future
specialized modules TBA
Capstone projects |
Each module is offered
consecutively. Classes meet one evening a week on the Sinclair
campus. Regular Sinclair tuition rates apply -- approximately $43 per hour per
credit hour for Montgomery County residents; each module is three college
credit hours.
What is a Top
Gun?
Top Guns are top
performers in their respective field. They eagerly explore and exploit the
limits of processes and technologies. They are motivated to meet and exceed
quality, delivery, and productivity goals. They anticipate downstream problems
and, through good planning, prevent their occurrence. They possess good critical
thinking skills and develop effective recovery strategies when dealing with
unforeseen problems.
Who Should
Attend this Course?
Good technicians who
have the potential to be the best technicians. Students need to meet the
following prerequisite criteria:
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8 to 10
years of shop experience or possess comparable skills
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Good working
knowledge of GD&T
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Good working
knowledge of measurement tools and methods
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Good working
knowledge of materials, tools, workholding, and machining centers
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Ability to
effectively use pertinent reference materials
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Good working
knowledge of the interpretation and implementation of blueprint specifications
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Good working
knowledge of CNC programs and machine operations
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Ability to
analyze a situation and offer recommendations for improvement
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Be open to
learning new ways of doing a job
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Willingness
to share viewpoints on course topics
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Demonstrate
good interpersonal and communication skills
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What People are
Saying about the Program:
Tim Friedmann, a Top
Gun graduate and machinist at Triangle Precision, offers the following testimony
about the program: "One of the elements that I found most beneficial was
the opportunity to network with machinists from other companies and learn, from
their perspectives, new approaches to solving problems."
Why does the
Industry Need this Program?
To create high-level
technical leaders for the industry. Historically knowledge has passed from
generation to generation through work experiences and mentoring by top
toolmakers/machinists. Unfortunately, these individuals are rarely good
communicators or teachers. With the Top Gun Academy, the industry will be able
to expose select workers to a consistent curriculum of the highest level in
their respective fields.
Questions?
Call DTMA at (937) 512-3862
MODULE
COMPETENCIES
Students will develop
the following competencies after successfully completing each module:
Advanced Design
Interpretation
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Interpret
product designs in terms of the expected geometrical features of the
product and apply GD&T symbology.
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Identify conflicting or missing
features in a blueprint and assess their potential impact.
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Determine
how completed parts will mate within specified tolerance levels.
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Analyze the
use of a part to determine validity of tolerances and design related
to manufacturability.
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Advanced Job
Processing
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Design job
processes that address workholding, in-process inspection, rapid
setups and changeover considerations.
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Analyze
process selection considerations and limitations, including materials,
volume, design, dimensions, tolerances, cost, packaging, work flow,
and time considerations based on contract requirements.
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Evaluate and
prioritize the resource needs of a project by considering material
requirement planning processes, the use of bills of material, the
description of work centers to be used for the product to be produced,
and master schedules.
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Develop
contingency plans to react to changes in current job processes such as
machine breakdown, engineering or personnel changes, or stock
availability.
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Develop
clear, concise, and accurate written instructions (including sketches)
for the operation of manufacturing processes.
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Analyze and
formulate corrective action on parts that failed in-process
inspection, so that the original process is fixed and failed parts are
salvaged.
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Evaluate and
determine the selection of processes to be completed internally versus
processes to be outsourced (Comp. 7).
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Advanced Quality
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Analyze and
document the manufacturing requirements and select an appropriate
measurement method, considering precision, accuracy, tolerance, gage
repeatability and reproducibility, environmental conditions, and
material type.
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Describe the
purpose of calibration and verify the calibration status of an
instrument.
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Determine
features/characteristics to check, instruments to use, and frequency
to check, based on a part routing and a blueprint.
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Collect,
analyze, and interpret data from a process or machine tool to
determine if that process is in statistical control.
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Develop and
apply problem-solving techniques to determine an improvement plan for
processes that are not in statistical control and/or not capable of
meeting customer requirements.
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Analyze the
impact of nonconformance as it relates to job cost.
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Develop a
documented quality plan based on contract requirements.
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Advanced CNC Mill
Programming
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Identify
auxiliary equipment and machine limitations related to 3rd and 4th
axes.
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Apply
quality control procedures to CNC processing.
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Identify and
describe 5th and 6th on a CNC machine.
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Identify
advanced technology in tool path generation using geometry, tool
selection, speeds and feeds, surface finish, and cut methods related
to 3rd and 4th axes.
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Generate
appropriate information for complex 3rd and 4th axes part programs
including setup instructions, tooling lists, and hard copies to
achieve specific productivity goals and eliminate edits.
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Isolate and
analyze programming problems and apply the proper troubleshooting
techniques.
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Apply
continuous improvement processes to existing programs in coordination
with the machine operators.
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Analyze, evaluate, and optimize to maximize
productivity and reduce variability:
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tools
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tool-holding
systems
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workholding
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setup
techniques
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process
selection and limitations
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use of
high-level CNC control features
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materials
and their properties
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Apply
quality control procedures to CNC milling
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Isolate and
analyze manufacturing problems and apply proper troubleshooting and
problem-solving techniques.
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Demonstrate
detailed documentation skills.
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Top
Gun Academy Prospect Names
You
want your employees to increase their skill by attending training and education
programs. But wouldn't it be easier for you if your employees came to you
requesting to attend the Top Gun Tooling and Machining Academy? We want to
launch a promotion campaign geared toward employees.
To
do this, we need to build a database of student prospects so that we can mail
information about the Academy directly to their homes. We need your help
to build this database with names of people who meet the Top Gun criteria.
name
and address information will be used exclusively for promoting the Top Gun
Academy. Please send it to DTMA via fax (937-512-3224) or email (generalinfo@dtma.org)
Recruiting
Top Gun Academy Students
Class Starts Each
September
The Top Gun Tooling and Machining Academy starts a class each
September -- it's not too early to start talking to your employees.
The Academy, a combined effort of Sinclair, the AIM Center, and DTMA, is
designed to offset the shortage of highly skilled technicians for the tooling
and machining industry.
The Top Gun Academy is an advanced level, critical thinking
course designed to elevate your good technicians into top performers. This level
of training is not available anywhere else in the country. Participants earn
college credit for each module.
The course consists of five modules - three foundational
modules, one specialized module, and one "capstone" module. Modules
are offered consecutively, following Sinclair's standard quarter schedule.
Classes meet one evening a week for three hours on the Sinclair campus. Regular
Sinclair tuition rates apply ($43 per credit hour for Montgomery County
residents); each module is three credit hours.
This course is for your good technicians who have the
potential to be your best technicians. Graduates of the Academy are saying great
things about the program!
For registration or detailed information about the Top Gun
Tooling and Machining Academy, contact the DTMA office at (937) 512-3862 or generalinfo@dtma.org.
Student Registration
Click here to download the Top Gun Student
Registration/Prerequisite Checklist. (Adobe
Acrobat Reader is required.)
Top
Gun Academy Gets National Endorsement
The Top Gun Tooling and Machining Academy, an advanced level,
critical thinking program at Sinclair Community College designed to elevate good
tooling and machining technicians into top performers, has received the
endorsement of the National Tooling and Machining Association.
Word
of the endorsement came from Dick Walker, NTMA’s Director of Education. “The National Tooling and Machining Association endorses
the Top Gun Academy instructional modules for use by programs wishing to provide
advanced or “masters level” experiences to tooling and manufacturing technicians
beyond the traditional apprenticeship or associate degree/technical certificate
level.”
“This
is really big news for us,” said Dr. George Sehi, Sinclair Dean of Engineering
and Industrial Technologies. “What
this means is that a program Sinclair developed, in cooperation with the Dayton
Tooling and Machining Association, to help Miami Valley companies, is now a
model for the rest of the country.”
“Historically,
tooling and machining skills have been passed from generation to generation
through work experiences and a mentoring process. Unfortunately, these individuals are seldom good
communicators or teachers. With
this program our industry is able to expose select employees to a consistent
curriculum of the highest level in their respective fields,” said Angelia
Erbaugh, Executive Director of The Dayton Tooling and Manufacturing Association
(DTMA).
Tim
Friedmann, a Top Gun graduate and machinist at Triangle Precision, said he
benefited from the program. “One
of the elements that I found most beneficial was the opportunity to network with
machinists from other companies and learn from their perspectives to solving a
problem. The Top Gun Academy
challenged me to refine my critical thinking skills.”
To
learn more about the Top Gun Academy, call Gene Chambers at (937) 512-2570 or
the DTMA at
(937)
512-3862.
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